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Hengze Energy-Saving Ceramic Fiber Module

2022-06-14

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Various ceramic fiber modules are manufactured by processing needle‑punched ceramic fiber blankets of the corresponding material on specialized machinery, according to the fiber assembly’s structure and dimensions. During fabrication, a controlled degree of compaction is maintained to ensure that, once the module wall lining is installed, the differential thermal expansion of each module in different directions causes the modules to press tightly against one another, forming a seamless monolithic structure. Furthermore, these ceramic fiber modules can be directly secured to the steel anchor studs of the industrial kiln shell using various types of anchoring devices.

Various ceramic fiber modules are manufactured by processing needle‑punched ceramic fiber blankets of the corresponding material on specialized machinery, according to the fiber assembly’s structure and dimensions. During fabrication, a controlled degree of compaction is maintained to ensure that, once the module wall lining is installed, the differential thermal expansion of each module in different directions causes the modules to press tightly against one another, forming a seamless monolithic structure. Furthermore, these ceramic fiber modules can be directly secured to the steel anchor studs of the industrial kiln shell using various types of anchoring devices.

Product Features:
The applications of ceramic fiber modules extend beyond kilns, offering end users the following benefits:
◎ The various types of mounting brackets located on the back of the module allow for installation in either a side-by-side configuration or a staggered arrangement.
Floral floor‑style arrangement.
◎ After the binding is removed, the folding blanket compresses tightly in multiple directions, leaving no gaps.
◎ Elastic fiber blankets can withstand mechanical forces.
◎The elasticity of the fiber blanket can compensate for deformation of the furnace shell, preventing gaps from forming between components.
◎ Due to its light weight, it absorbs very little heat when used as an insulating material.
◎ Low thermal conductivity delivers high energy-saving performance.
◎ Possesses the ability to withstand any thermal shock.
◎ The liner does not require drying or curing, so it can be put into service immediately after installation.
◎ The anchorage system is positioned away from the component’s hot side, ensuring that the metal anchors operate at relatively low temperatures and thereby enhancing anchorage safety.

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More information

What is ceramic fiber?

What is ceramic fiber?

Ceramic fiber is a fibrous, lightweight refractory material that boasts numerous advantages, including light weight, high-temperature resistance, excellent thermal stability, low thermal conductivity, low specific heat, and resistance to mechanical vibration. Consequently, it has found widespread application across industries such as machinery, metallurgy, chemical processing, petroleum, ceramics, glass, and electronics. In recent years, driven by the continuous rise in global energy prices, energy conservation has become a national strategic priority in China. Against this backdrop, ceramic fiber—capable of delivering energy savings of 10–30% compared with traditional refractories like insulating bricks and castables—has seen increasingly broad adoption within the Chinese market, with very promising prospects for future development.
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