+
  • 1(17).jpg

Ceramic fiber module

Various ceramic fiber modules are manufactured by processing needle‑punched ceramic fiber blankets of the corresponding material on specialized machinery, according to the fiber assembly’s structure and dimensions. During fabrication, a controlled degree of compaction is maintained to ensure that, once the module wall lining is installed, the differential thermal expansion of each module in different directions causes the modules to press tightly against one another, forming a seamless monolithic structure. Furthermore, these ceramic fiber modules can be directly secured to the steel anchor studs of the industrial kiln shell using various types of anchoring devices.

Phone:

Share to

  • Product Description
  • Product Description:
    ◎ Various ceramic fiber modules are manufactured by needle-punched ceramic fiber blankets of the corresponding material, processed on specialized equipment according to the fiber assembly’s structure and dimensions. During fabrication, a controlled degree of compression is maintained to ensure that, once the module wall lining is installed, the differential thermal expansion of each module in different directions causes the modules to press tightly against one another, forming a seamless monolithic structure. Furthermore, these ceramic fiber modules can be directly secured to the steel anchor studs of the industrial kiln shell using various types of anchoring devices.

     

    Product Features:
    The applications of ceramic fiber modules extend beyond kilns, offering end users the following benefits:
    ◎ The various types of mounting brackets located on the back of the module enable installation in either a side-by-side configuration or a staggered arrangement.
    Floral floor‑style arrangement.
    ◎ After the binding is removed, the folding blanket compresses tightly in multiple directions, leaving no gaps.
    ◎ Elastic fiber blankets can withstand mechanical forces.
    ◎The elasticity of the fiber blanket can compensate for deformation of the furnace shell, preventing gaps from forming between components.
    ◎ Due to its light weight, it absorbs very little heat when used as an insulating material.
    ◎ Low thermal conductivity delivers high energy-saving performance.
    ◎ Possesses the ability to withstand any thermal shock.
    ◎ The liner does not require drying or curing, so it can be put into service immediately after installation.
    ◎ The anchoring system is positioned away from the component’s hot side, ensuring that the metal anchors operate at relatively low temperatures and thereby enhancing anchoring safety.

     

    Product Categories:
    ◎ 1050 Ceramic Fiber Module HZGX-189
    ◎ 1260 Ceramic Fiber Module HZGX-289
    ◎High-Purity Ceramic Fiber Module HZGX-389
    ◎High-Alumina Ceramic Fiber Module HZGX-489
    ◎ Zirconium-containing ceramic fiber module HZGX-589
    ◎ Low-Zirconia Ceramic Fiber Module HZGX-689

     

    Typical applications:

    Refractory linings for various industrial furnaces and heating equipment in industries such as metallurgy, machinery, building materials, petrochemicals, and nonferrous metals.

     

    11

     

    Classification temperature

    1050

    1260 1400

    Product code

    HZGX-189 HZGX-289 HZGX-389 HZGX-489 HZGX-589 HZGX-689

    Heating Permanent Line Change (%)

    950℃ × 24 h

    1000℃×24h 1100℃×24h 1200℃ × 24 h 1300℃×24h 1250℃×24h

    ≤-3

    ≤-3 ≤-3 ≤-3 ≤-3 ≤-3

    Theoretical thermal conductivity

    (200℃)

    0.050-0.060

    (W/m·K)

    (400℃)

    0.095-0.120

     

    (600℃)

    0.160-0.195

    Slag ball content (φ ≥ 0.25 mm) (%) ≤ 15

    Theoretical volume (kg/m³) 3)

    220±10; 200±10

    AL 2 O 3 (%)

    ≥42

    ≥45 ≥45 ≥52 ≥36 43–45

    ZrO 2 (%)

     

          ≥15 5~7

    AL 2 O 3 +SiO 2 (%)

    ≥96

    ≥97 ≥97 ≥99 — ≥90

    AL 2 O 3 +SiO 2 +ZrO 2

    —

    — — — ≥99  

    (%)

    Fe 2 O 3 (%)

    ≤ 1.0

    ≤1.0 ≤1.0 ≤ 0.1 ≤0.2  

    K 2 O+Na 2 O (%)

    ≤0.5

    ≤0.5 ≤0.2 ≤0.2 ≤0.2  
    Standard dimensions (mm) 600/300*300*200/300
     

    (25 mm thick) MPa

    ≥0.04

    Packaging format

    Woven bags, cardboard boxes, or wooden pallets

Tags:

Product Inquiry

Providing your phone number and email address will help us contact you promptly and resolve your issue as quickly as possible.

Submit Message

Related products

◎ Ordinary ceramic fiber blow‑in cotton is produced by electrically melting coal gangue and employing a blow‑in fiber‑forming process. ◎ Standard ceramic fiber spun cotton is produced by electrically melting coal gangue and using a spinning‑fiber process. ◎ Ceramic fiber spun cotton is manufactured by electrically melting an alumina–silica mixture and applying a spinning‑fiber process.
View product details 查看详情
◎ Ceramic fiber blankets are produced continuously and, after needle-punching, feature uniformly interwoven fibers with high tensile strength, containing no binders. ◎ Needle-punched blankets of varying bulk densities and thicknesses offer users a wide range of material options to achieve optimal insulation performance and cost-effectiveness. ◎ Ceramic fiber blankets exhibit excellent resistance to chemical attack (except for hydrofluoric acid, phosphoric acid, and strong alkalis such as Na2O and K2O). ◎ The performance of ceramic fiber blankets is unaffected by oil exposure; their thermal and physical properties can be fully restored upon drying.
View product details 查看详情
Ceramic fiber vacuum‑formed wet‑laid felt is manufactured using ceramic fiber wool produced by the resistance‑fused blow‑spinning process, and is shaped via a vacuum‑forming technique. ◎This ceramic fiber vacuum‑formed wet‑laid felt is a lightweight, flexible refractory fiber insulation material, composed of high‑purity refractory oxides combined with an organic binder. ◎In addition to inheriting the excellent properties of its loose‑fill counterpart, this product also exhibits superior strength and elasticity, making it a versatile material. It is suitable for expansion joints in furnace and boiler linings as well as for high‑temperature gaskets. When used as a gasket, its outstanding resistance to molten metal penetration makes it ideal for sealing ingot ladle bottoms, plug‑rod core gaskets, and aluminum billet casting gaskets.
View product details 查看详情
Standard ceramic fiber boards are manufactured on an advanced, continuous-flow production line that employs state-of-the-art processing technologies.
View product details 查看详情