Shaped ceramic fiber components
- Product Description
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Product Description:
◎ Ceramic fiber shaped components are manufactured using high‑quality ceramic fiber wool as the raw material and a vacuum forming process. The development of this product aims to produce rigid, self‑supporting shaped parts with excellent high‑temperature performance.
◎ Ceramic fiber shaped components are custom‑made to meet the specific requirements of particular production processes in various industrial sectors. Each component is manufactured using a dedicated mold tailored to its shape and dimensions, and, depending on its performance specifications, appropriate binders and additives are selected to ensure compliance with operational demands.
◎ All shaped products exhibit low shrinkage within their service temperature range, while maintaining excellent thermal insulation, lightweight properties, and impact resistance.
◎Unheated materials are easily cut or machined. During use, the product exhibits excellent wear and spalling resistance and is not wetted by most molten metals.
◎ Shape and Supply: Vacuum‑formed custom‑shaped products are available in a wide range of sizes and configurations, including tubular, conical, domed, and square‑box forms. Most custom‑shaped parts can be manufactured to meet specific customer requirements; additionally, certain specialized components may be stocked for immediate delivery, such as cast‑in caps and sleeves for the nonferrous metals industry, or vacuum‑formed flame‑viewing ports used in the petrochemical sector.
◎General Properties: The physical and thermal properties of various custom‑shaped products are generally similar to those of vacuum‑formed sheets of the corresponding grade.
◎ Special Treatment: If required, a vacuum‑formed hardening agent or refractory clay may be applied to profiled parts to provide a protective coating.Product Categories:
◎Standard Ceramic Fiber Vacuum-Formed Custom-Shaped Component HZGX-255
◎ High-purity ceramic fiber vacuum-formed custom-shaped component HZGX-355
◎ High-Alumina Ceramic Fiber Vacuum-Formed Custom-Shaped Component HZGX-455
◎ Zirconium-containing ceramic fiber vacuum-formed custom-shaped component HZGX-555
◎ Hybrid Ceramic Fiber Vacuum-Formed Custom-Shaped Component HZGX-755Product Features:
◎Low heat capacity
◎Low thermal conductivity
◎ Excellent thermal stability
◎ Excellent thermal shock resistance
◎ Excellent resistance to wind erosionTypical applications:
◎ Observation ports and thermometer insertion holes for industrial kilns
◎ Industrial kiln burner bricks
◎ Industrial kiln door
◎ Catchment and flow troughs in the aluminum products industry
◎ Thermal radiation blocks for civil and industrial heating systemsTechnical indicators:
Product Name
Shaped ceramic fiber components
Classification temperature
1260
1400 Product code
HZGX-255
HZGX-355 HZGX-455 HZGX-555 HZGX-755 Change in Permanent Line Resistance (%)
1000℃ ×24h
≤ -31100℃ ×24h
≤ -31200℃ ×24h
≤ -31350℃ ×24h
≤ -31400℃ ×24h
≤ -3Theoretical thermal conductivity
W/(m·K)Average 200℃
0.055-0.065 0.060-0.070 Average 400℃
0.110-0.120 0.115-0.125 Average 600℃
0.160-0.170 0.170-0.180 Moisture content (%)
≤ 1
Compressive strength (10% compression in the thickness direction)
≥ 0.2
AL 2 O 3 (%)
50-60 Density (kg/m³) 3)
300-400
Product Specifications (mm)
Machined according to customer drawings.
Packaging
Inner plastic bag, outer cardboard box
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