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High-temperature calcium silicate insulation products exhibit excellent properties, including superior heat resistance, outstanding thermal insulation performance, low bulk density, high specific strength, excellent durability, and ease of installation. They are widely used in energy-saving insulation applications for industrial kilns.
Glass fiber needle-punched felt
Glass fiber needle-punched felt is produced by cutting long glass fibers into specified lengths, followed by fiber splitting, flocking, and needle-punching processes, resulting in a high‑grade, felt‑like material used for air purification, thermal insulation, soundproofing, and heat preservation. It is a non‑toxic, harmless inorganic material that, unlike traditional glass wool or asbestos products, contains no binders and emits no odors—meaning it neither burns nor produces any smoke. Its unique flexibility facilitates easy trimming and cutting, while posing minimal risk of poisoning or allergic reactions to workers. As such, it stands out as a distinctive, eco‑friendly innovation among existing thermal insulation and sound‑absorbing materials.
Energy-saving high-silica fabric
It boasts advantages such as light weight, a soft, silk-like texture, high-temperature resistance, excellent insulation properties, a low thermal conductivity, superior heat‑retention performance, corrosion resistance, non‑toxicity, and the absence of asbestos, while also exhibiting outstanding environmental friendliness.
High‑temperature binder is a fiber‑bonding material specifically designed for use with aluminosilicate ceramic fibers. It exhibits excellent high‑temperature resistance and strong adhesion, remaining intact even under extreme thermal conditions. It delivers significant energy‑saving benefits and outstanding resistance to wind erosion. By enhancing the fibers’ thermal stability and erosion‑resistance, application of this binder followed by high‑temperature sintering enables the coating to withstand airflows of 80–90 m/s.
High-temperature anchor fastener
● Anchors are structural components that connect and secure lightweight refractory materials—such as ceramic fibers, lightweight insulating bricks, and amorphous refractories—to the metal wall panels of a kiln.
● Depending on the industrial kiln’s structure, furnace temperature, and ambient atmosphere, anchors of different designs and materials should be selected.
● Classification: Anchors used for refractory materials operating within the 1050°C to 1400°C temperature range.
Fiber spray lining is a ceramic fiber application technology that has evolved from traditional ceramic fiber‑based techniques, drawing on the spray‑application processes used for refractory powders and granules. In this process, ceramic fibers are treated with specialized spraying equipment; high‑pressure air conveys the processed fibers to the spray nozzle, where they are uniformly mixed with an atomized binder emitted from nozzles surrounding the spray head, before being applied to the working surface to form a sprayed ceramic fiber lining. Factors influencing the performance and effectiveness of ceramic fiber spray coatings include the content of slag balls in the ceramic fibers, fiber length, the uniformity of binder coating on the fiber surface, the design of anchoring elements, and the preparation of the substrate surface.